Waste Heat Recovery

Overview

Cleaver-Brooks pioneered the customized packaged steam generator, and now they can be used for heat-recovery applications including waste heat, incinerators, economizers, and air heaters, and can be built optimized specifically for your needs. 

Explore our product selector by using the tabs to choose the options appropriate for your needs. Begin with Boilers, and choose your option with the "Select" button. Consider selecting multiple products within each section as several options may fit your needs. Then go to Your Complete Solution to see a summary.

Boilers

Whether you choose a Firetube or Watertube, large or small capacity, you’ll still get the unprecedented Cleaver-Brooks quality you demand. Consider selecting multiple boilers as several options may fit your needs. Choose your option(s) with the "Select" button and then click Burners.

Open Bottom A- or O-Style	Slant-VC	Max-Fire®
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Waste Heat Boiler Select Steam Temperatures to 1,050°F 10,000 to 150,000 lb/hr Up to 1,200 psi A- and O-frame design	Heat Recovery Steam Generator Select Gas turbine capacity output <15 MWe Steam, temperatures to 1,050°F Up to 1,500 psig 10,000 to 300,000 lb/hr Natural gas, #2 light oil, propane, digester gas, landfill gas Available to <2 ppm NOx	Heat Recovery Steam Generator Select Gas turbine output < 15MWe Steam, temperatures to 1,050°F Up to 1,500 psig 10,000 to 300,000 lb/hr Natural gas, #2 oil, propane, digester gas, landfill gas Available to <2 ppm NOx

Burners

Every Cleaver-Brooks burner is designed and built to increase your boiler’s efficiency and decrease emissions. Choose your option with the "Select" button and then click Controls.

ProFire®-XL Series	ProFire®-D Series	NATCOM Custom Burner	NATCOM Duct Burner
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Large, Forced Draft Burner Select 37.8 to 92.4 MMBTU input range 900 to 2,200 HP Gas, oil, combination Available to <9 ppm NOx	Forced Draft Burner Select 4.2 to 42.0 MMBTU input range 100 to 1,000 HP Gas and #2-#6 oil, combination, alt. fuels Available to < 9 ppm NOx	Custom Burner Systems Select Steam and hot water applications 20 to 400 MMBTU Natural gas, #2 and #6 oil, combination, other Available to <9 ppm NOx, <50 ppm CO Custom applications	Duct Burner Select Steam applications 10 to 500 MMBTU Natural gas and propane Available to <7 ppm NOx, <50 ppm CO Supplements turbine in HRSG applications

Controls

Ensure your system runs at peak efficiency with our integrated boiler room controls. Regardless of your boiler system, there's a control that will complement it. Choose your option with the "Select" button and then click Heat Recovery.

NATCOM Custom Control Systems	Hawk 3000	Hawk 4000
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Completely Custom Control Select Custom control systems saves energy Completely custom PLC control Color touch-screen controls For highly specialized applications For any size boiler or application	Integrated Boiler Room Control Select Saves fuel Integrated boiler control system Optional oxygen trim and variable speed drive Fuel-to-air ratio control 7” color touch-screen Interface New or retrofit boiler applications	Advanced Boiler Room Control Select Saves fuel Optional oxygen trim and variable-speed drive Control economizers and other equipment 10” color touch-screen interface, PLC-based Custom programming available

Heat Recovery

Allow your boiler to run more efficiently and reduce fuel usage with economizers and heat exchangers. Consider selecting multiple products as several options may fit your needs. Choose your option(s) with the "Select" button and then click Water Systems.

CCE Economizer	C2X Economizer	Flash Tank Heat Recovery	Blowdown Heat Recovery
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Cylindrical Design Select Steam and hot water applications Saves fuel by preheating feedwater Boilers up to 250 HP Accommodates all boiler design pressures Accommodates heavy oil fuel	Condensing Economizer Select Steam applications Captures more energy than a stack economizer Ideal for larger boilers Boilers up to 2,200 HP Accommodates all boiler design pressures	Model AHR Select For steam applications Captures waste heat from blowdown process Preheats cold makeup water Up to 22 gpm blowdown Up to 180 gpm makeup	Capture Waste Heat Select For steam applications Captures waste heat from blowdown process Maintains desired level of total dissolved solids (TDS) Up to 22 gpm blowdown Up to 180 gpm makeup

Water Systems

Increase the safety, reliability and life of your boiler with water treatment and feed and recovery options. Consider selecting multiple products as several options may fit your needs. Choose your option(s) with the "Select" button and then click Exhaust Solutions.

SprayMaster Signature Deaerator	Surge Tank	Boiler Feed System	Water Softeners
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Model SMP Select 7,000-100,000 Lbs/hr. Steam and Hot Water applications	Model SRG Select 300-3,000 Lbs/hr. Steam and Hot Water applications	Model BFS Select Atmospheric pressure Steam and Hot Water applications Up to 1,000 gallons	Models: SSE, FSE, & SMR Select Steam and hot water applications Removes hardness from feedwater Prevents harmful scale Tanks of FRP plastic or steel For any size boiler

Exhaust Solutions

Enhance your boiler system with the exhaust stacks featuring the latest in combustion gas venting engineering and technology. Choose the option below with the "Select" button and then click Your Complete Solution.

Prefabricated stacks for condensing boilers	Freestanding Stacks	Full range of prefabricated boiler stacks
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CBH Select Male/female slip-type jointing system Laser welding Stainless steel material Industrial, institutional and commercial application	CBS Select Based on customer criteria Several materials available: carbon steel, corten steel and stainless steel High temperature insulation Metal jacket when required	CBI Select Male/female slip-type jointing system Laser welding Stainless steel material Industrial, institutional and commercial application

Your Complete Solution

Based on your product selections, we’ve developed the following complete boiler room solution to fit your needs. Of course, building a boiler system is more complex than this, and nothing quite compares to the knowledge and expertise of your local Cleaver-Brooks representative. Your specific requirements may include multiple boilers, hybrid systems, or any number of additional accessories, all available from and manufactured by Cleaver-Brooks. Save your complete solution and then contact your rep to review and begin customizing it today.

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